I"m not sure why, but some projects as soon as we work on them turn out to be favorites, and this is one of my all time favorite woodfunctioning tasks. It wasn"t that tough to execute however it did take time and information to make a great job. Of course it is a "one only case" which suggests there is no pattern, you have to make things up as you go along. All I really knew once I began was that I wanted a wood smartphone instance and that the phone would have to fit snug right into it so that the phone would not slide out and also get broken, and of course it had actually to look nice. I didn"t just jump into making this case, I have been thinking around it for over a month and just mulling it around in my mind and also trying to think of any type of pitdrops prior to they arise.Before you obtain started ... a word around safety!! Cutting tiny pieces of lumber can be dangerous! constantly make sure your hardwood is secure when it is being reduced and also that your fingers and also various other parts of your body are well defended and also away from any kind of cutting surfaces. TAKE YOUR TIME and also work-related safely.

You are watching: How to make a wooden phone case

The first point of course is to select the timber. With small jobs choose this you really must take your time selecting the wood. It should be one of the harder ... hardwoods and also requirements to have actually tight, straight grain.

Tright here need to not be any voids or cracks. In my situation I selected a tiny item of Arbutus or Madrona that has been collecting dust in my hardwood storage room for the majority of years. The chunk of wood is also small to perform much through yet for a project choose this, it"s perfect ...

The Arbutus essential to be planed to a thin thickness, which I didn"t recognize what that would certainly be but I had belief that as I planed it thinner and thinner that I would certainly finally reach a thickness that would be acceptable, and also I did and also that was 9/64 of an inch, just slightly thicker than 1/8th which most likely would have worked fine also.

The following hardwood I essential to select was the timber that would certainly bridge the optimal and the bottom of the case. I initially assumed of making use of Holly hardwood and when put it along with the Arbutus tbelow simply wasn"t sufficient contrast between the woods. My next choice was Purpleheart hardwood, and also when put the two woods together, it was a simple option, the Purpleheart was perfect.

Supplies NeededThe only real provides you should purchase for this task is sheets of thin foam. I select black but it comes in many different colors and also in 9 x 12 inch sheets. The foam I made a decision is around 1/16" thick and was sticky backed. If you can"t find the sticky back you will need to additionally purchase some spray adhesive, or perhaps you have another idea to glue the foam to the hardwood. The foam does 2 points, helps safeguard the phone if it is dropped and also it helps make a little of a versatile, and also tighter fit so the phone will certainly not slide easily out of the situation.The second thing you could need to purchase is the glue. For this kind of a task I wanted somepoint a bit harder than yellow timber glue yet not a brittle as polyurethane glues prefer Gorilla Glue, at least for this sort of a project. I made a decision that among the 2 component glues would be best, and so I purchased some 5 minute epoxy glue simply for this job.

Tools NeededI used a wide range of power devices to make my situation, however there is no factor why hand also devices wouldn"t work-related just also. One of the most practical tools for these kinds of smaller project is a precise measuring tool. I uncovered a digital caliper was incredibly handy for this kind of a job, exact and also basic to check out, and the first location you need to usage it is in figuring out the thickness of the peak and bottom sheets of timber you will certainly use and also next, to determine exactly how wide the Purpleheart will have to be that will certainly be supplied to glue the to and bottom together.

The ProcessMaking the instance components is not tough, but you should usage your phone as the design template, and make sure to include either utilizing the foam or including the width of the foam when you make you cuts. As with whatever, cut your pieces of wood a little on bigger dimension bereason you have the right to always take more off, either sanding, cutting or jointing. With small pieces of wood prefer you cannot add wood so taking it off a little bit at a time is best, if you must go that route.

The initially pieces you need to reduced for the phone situation are the peak and also bottom If you make these around an inch longer and also bigger than your phone that will certainly most likely occupational. Once you have the height and the bottom you can host these, with the foam in location to view how wide the center pieces need to be. When you have made all these, ssuggest glue the earlier of the instance to the three sides.

Before you glue the challenge of the situation on, you will certainly must reduced out the middle so you deserve to view check out the phone display screen when it is in the instance. Aobtain, this is demands to be done by careful measuring and also make the hole smaller because it is much easier to make it bigger if required.

Before you glue the face of the situation on, you will certainly should make sure all instance is lined through the foam on the inside. It would be extremely challenging to put the foam on if the confront of the instance was glued on first.

Once you have the face glued on, if you check your phone for snugness, if it is quite tight you will certainly need to put a hole in the bottom of the case so you have the right to press the phone out of the case with your finger. I provided my reciprocating sander for this and also to make the hole where the the off on switch deserve to be accessed.

Finishing and also DetailsThis instance is going to receive most wear and also tear so the finish you put on must be something you deserve to touch up or re-coat without having to strip the existing complete of the situation first. I decided my go-to finishing product Osmo for this.

Laser EtchingI decided that before offering the situation a last finish, I have to execute one - more - step, and that would certainly be to get the earlier of the case laser etched. I called up a rather neighborhood company, and I need to cite them bereason they really made it simple for me ... bastiontrophies.com as it turned out, I taken place to gain the owner, Lee, on the phone. When I arrived I was permitted right into the functioning area wbelow Lee not just took the time to show me how the setup operated, however allowed me to film the procedure of laser etching which took just a couple of minutes.

The end product is exceptional. The name is engraved without being "NEON" ... it"s just a very elegant and also subtle rendition.

See more: You Win Animated Gif By Bravest Warriors, You Win Gifs


After the etching was done, I then gave the case 3 exceptionally light coatings of Osmo. I understand this complete will stand also up at least and anypoint else because Osmo is offered, among other things, for floor finishing, and also as soon as one location wears, I have the right to easily jut re-coat it and also the brand-new coating will certainly blend with the old.

ConclusionsThis was a good project, I loved doing it and also I loved the finiburned product, and also I think anyone else doing the very same sort of job would have fun also. If you decide to do this, we would love to see your images, we always love to see various other individuals inventions and also adjustments ... so let us in on your woodworking projects!!